Rohloff Tensioner arrived today. Its a much stronger item then my last tensioner, and it gives a lot more chain wrap around the sprocket. My last tensioner feels like a tired rubber band compared to the Rohloff one. The Rohloff tensioner comes with spacers to adjust the alignment; so the wheel on the tensioner ends up directly in line with the sprocket. Two new SRAM 9 speed chains, bit of playing with the length to get the jockey wheel in the right location according to the docs, and I was done. Short ride about all is good. Throw 120kg on the rack and same problem.
I had talked with Rohloff Australia about this before, so packed up the whole wheel and posted it off. Lots of bubble wrap around the hub, with tape to keep it on. The wheel was left on also to help the rim. I was surprised Australia Post would would handle it. Glad they did. If the item is too large to sent via AusPost, your in for a job finding someone to send it. I found that none of the courier companies up here - TNT, IPEC would just take a parcel off you -> you need an account first. Obviously your not going to have one unless your sending parcels regularly. One guy suggested checking with the buss companies. Yep, buss companies handle freight. With an extra $9.90 for courier delivery at the other end. So if your stuck - check out the busses.
Since I'll be sans bike for a few days, got the spray can out and touched up the paint job from my brazing efforts.